iSeries Education
TracStar® iSeries Fusion Machines: Built for the Future of Pipe Fusion
Models Available:
The Next Evolution in Fusion Technology
The TracStar iSeries represents a groundbreaking step forward in pipe fusion technology. Building upon the legacy of the rugged, self-contained tracked TracStar vehicles, these new models deliver enhanced reliability and advanced features to redefine the fusion experience.
With industry-leading updates, the TracStar iSeries is equipped with emissions-compliant engines and a suite of hydraulic, mechanical, and electrical upgrades. Integrated, software-driven control systems offer precision and consistency, making every job seamless and ensuring adherence to industry standards.
Key Features Include:
- Emission-compliant engines for a cleaner, more efficient operation.
- Hydraulic and mechanical improvements for durability and enhanced performance.
- Integrated DataLogger® system to document the fusion process in real-time.
Built-In DataLogger®: Fusion Process Documentation Made Simple
The TracStar iSeries comes equipped with an integrated DataLogger® system, doubling as the operator's control interface. This tablet not only facilitates machine operations but also captures and archives crucial jobsite information, including:
- Operator details
- Machine specifications
- GPS location data
- Fusion joint adherence to standards
FusionGuide™ Control System: Revolutionizing Operator Control
The FusionGuide™ Control System provides a guided workflow, ensuring precision and compliance throughout the fusion process. Operators can choose from three levels of control tailored to jobsite needs:
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Level 1: Manual Control
Operators manage carriage positions and timings manually. -
Level 2: Enhanced Guided Workflow
Software-guided processes with on-screen prompts for critical fusion steps. -
Level 3: Automatic Fusion
Fully automated fusion with software-controlled sequences for maximum consistency.
Enhanced Operator Interfaces
To simplify and enhance operator interaction, the TracStar iSeries introduces advanced features:
- Smart keypads and paddle levers for intuitive machine control.
- Color-coded feedback to guide operators through the fusion process.
Hydraulic and electronic pivoting systems for heaters and facers, reducing operator fatigue and increasing efficiency.
Advanced Diagnostics with CAN Bus System
The TracStar iSeries includes a Controller Area Network (CAN) bus system paired with a 7-inch touchscreen. This advanced diagnostic tool offers real-time insights into:
- Heater controls
- Carriage positions and pressures
- General system performance
Designed for Reliability and Performance
The TracStar iSeries delivers top-tier performance across all models, featuring:
- Self-contained, all-terrain capability.
- Removable carriages for close-quarters operation.
- Patented Centerline Guidance System for even force distribution.
- ISO-compliant Teflon-coated heater plates.
Model Highlights
TracStar® 412i
- Pipe Range: 4" IPS - 12" DIPS (110mm - 340mm)
- Compact, versatile, and ideal for most jobsite needs.
TracStar® 618i
- Pipe Range: 6" IPS - 18" OD (160mm - 450mm)
- Balanced for medium-range applications.
TracStar® 630i
- Pipe Range: 8" IPS - 24" OD (225mm - 630mm)
- A reliable choice for larger diameter fusion.
TracStar® 900i
- Pipe Range: 12" IPS - 36" OD (340mm - 900mm)
- Perfect for heavy-duty fusion demands.
TracStar® 1200i
- Pipe Range: 16" OD - 48" OD (450mm - 1200mm)
- Built for the most extensive pipe applications.
Why Choose the TracStar iSeries?
From small-scale jobsites to large-diameter pipe projects, the TracStar iSeries offers unparalleled performance, advanced automation, and robust design to meet any fusion challenge. Experience the future of pipe fusion with McElroy’s TracStar iSeries.
Learn more about how these machines can revolutionize your operations today!